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Last additions - Dry clutch change
IMAG0838.jpg
352 viewsThe end result, push rod out.Aug 05, 2013
IMAG0837.jpg
349 viewsUse a drift to tap out the push rod.Aug 05, 2013
IMAG0836.jpg
356 viewsHow it looks using a vice. The push rod is free to move as the socket is resting on the vice clamps.Aug 05, 2013
IMAG0835.jpg
363 viewsI used a 5/8" socket to support the bearing so I could drive out the push rod.Aug 05, 2013
IMAG0799.jpg
352 viewsThe springs should be no less than 41mm. Mine were at 36mm!Aug 05, 2013
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346 viewsAnother view of the same worn teeth.Aug 05, 2013
IMAG0792.jpg
362 viewsThe clutch stack. See how the left edge of the friction plate teeth are worn and hammered.Aug 05, 2013
IMAG0791a.jpg
332 viewsThese are the inner-most plates. Only slightly less wear than the fronts.Aug 05, 2013
IMAG0790.jpg
367 viewsThis is the outer-most friction plate and driven plate. The average thickness of the friction plates was ~2.8mm. They should be replaced if they are less than 3.2mm!Aug 05, 2013
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377 viewsI placed a friction plate back in to measure the gap. I had to use an Allen wrench: 2.5mm. Not good. Max gap is supposed to be no more than 0.6mm!Aug 05, 2013
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375 viewsClutch pack removed. See all those teeth marks? Yeah, that's how a clutch basket SHOULDN'T look! Very worn out.Aug 05, 2013
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366 viewsUnscrew the bolts and remove the spring caps and springs. The pressure plate then pulls straight out and the push rod comes with it.Aug 05, 2013
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376 viewsThe original OEM clutch.Aug 05, 2013
     
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