 Most viewed - Dry clutch change |
389 viewsOEM 12T on the left, EVR 48T on the right.
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378 viewsEmpty clutch housing, ready for the new unit.
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377 viewsI placed a friction plate back in to measure the gap. I had to use an Allen wrench: 2.5mm. Not good. Max gap is supposed to be no more than 0.6mm!
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376 viewsThe original OEM clutch.
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375 viewsClutch pack removed. See all those teeth marks? Yeah, that's how a clutch basket SHOULDN'T look! Very worn out.
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370 viewsHere's how the clutch basket looked. Those streaks are LOTS of thread locker applied at the factory. It leaked out the back side as well. After removing the eight retaining bolts I had to use a drift and tap a couple of the ears on the basket to gently break it free.
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367 viewsThis is the outer-most friction plate and driven plate. The average thickness of the friction plates was ~2.8mm. They should be replaced if they are less than 3.2mm!
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366 viewsUnscrew the bolts and remove the spring caps and springs. The pressure plate then pulls straight out and the push rod comes with it.
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365 viewsSince I wouldn't be using any of my original plates I used one as a lock to hold the clutch drum so I could remove the center retaining bolt.
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363 viewsI used a 5/8" socket to support the bearing so I could drive out the push rod.
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362 viewsThe clutch stack. See how the left edge of the friction plate teeth are worn and hammered.
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361 views
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359 viewsRemoving the spacer.
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356 viewsHow it looks using a vice. The push rod is free to move as the socket is resting on the vice clamps.
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352 viewsThe springs should be no less than 41mm. Mine were at 36mm!
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352 viewsThe end result, push rod out.
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349 viewsUse a drift to tap out the push rod.
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347 viewsAnd with mia ragazza herself.
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346 viewsAnother view of the same worn teeth.
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343 viewsThe new clutch pack and stacking instructions. No idea what the bottom image is for, I just used the top part.
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