 Last additions - Zoom-zoom |
459 viewsAug 05, 2013
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529 viewsAug 05, 2013
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521 viewsOEM 12T on the left, EVR 48T on the right.Aug 05, 2013
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528 viewsEmpty clutch housing, ready for the new unit.Aug 05, 2013
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513 viewsRemoving the spacer.Aug 05, 2013
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506 viewsHere's how the clutch basket looked. Those streaks are LOTS of thread locker applied at the factory. It leaked out the back side as well. After removing the eight retaining bolts I had to use a drift and tap a couple of the ears on the basket to gently break it free.Aug 05, 2013
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522 viewsSince I wouldn't be using any of my original plates I used one as a lock to hold the clutch drum so I could remove the center retaining bolt.Aug 05, 2013
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491 viewsWhile I was "in there" I decided to change out the O-rings at the other end of the push rod.Aug 05, 2013
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504 viewsThe end result, push rod out.Aug 05, 2013
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505 viewsUse a drift to tap out the push rod.Aug 05, 2013
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490 viewsHow it looks using a vice. The push rod is free to move as the socket is resting on the vice clamps.Aug 05, 2013
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496 viewsI used a 5/8" socket to support the bearing so I could drive out the push rod.Aug 05, 2013
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531 viewsThe springs should be no less than 41mm. Mine were at 36mm!Aug 05, 2013
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520 viewsAnother view of the same worn teeth.Aug 05, 2013
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487 viewsThe clutch stack. See how the left edge of the friction plate teeth are worn and hammered.Aug 05, 2013
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454 viewsThese are the inner-most plates. Only slightly less wear than the fronts.Aug 05, 2013
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494 viewsThis is the outer-most friction plate and driven plate. The average thickness of the friction plates was ~2.8mm. They should be replaced if they are less than 3.2mm!Aug 05, 2013
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503 viewsI placed a friction plate back in to measure the gap. I had to use an Allen wrench: 2.5mm. Not good. Max gap is supposed to be no more than 0.6mm!Aug 05, 2013
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520 viewsClutch pack removed. See all those teeth marks? Yeah, that's how a clutch basket SHOULDN'T look! Very worn out.Aug 05, 2013
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509 viewsUnscrew the bolts and remove the spring caps and springs. The pressure plate then pulls straight out and the push rod comes with it.Aug 05, 2013
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