 Most viewed - Dry clutch change |
450 viewsOEM 12T on the left, EVR 48T on the right.
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446 viewsClutch pack removed. See all those teeth marks? Yeah, that's how a clutch basket SHOULDN'T look! Very worn out.
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443 viewsEmpty clutch housing, ready for the new unit.
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436 viewsThe original OEM clutch.
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428 viewsAnother view of the same worn teeth.
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428 views
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427 viewsThis is the outer-most friction plate and driven plate. The average thickness of the friction plates was ~2.8mm. They should be replaced if they are less than 3.2mm!
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426 viewsI placed a friction plate back in to measure the gap. I had to use an Allen wrench: 2.5mm. Not good. Max gap is supposed to be no more than 0.6mm!
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424 viewsThe new clutch pack and stacking instructions. No idea what the bottom image is for, I just used the top part.
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423 viewsThe springs should be no less than 41mm. Mine were at 36mm!
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422 viewsHere's how the clutch basket looked. Those streaks are LOTS of thread locker applied at the factory. It leaked out the back side as well. After removing the eight retaining bolts I had to use a drift and tap a couple of the ears on the basket to gently break it free.
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422 viewsRemoving the spacer.
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421 viewsI used a 5/8" socket to support the bearing so I could drive out the push rod.
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421 viewsMounted and behind my Rizoma vented clutch cover.
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418 viewsUnscrew the bolts and remove the spring caps and springs. The pressure plate then pulls straight out and the push rod comes with it.
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418 viewsThe end result, push rod out.
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410 viewsThe clutch stack. See how the left edge of the friction plate teeth are worn and hammered.
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410 viewsSince I wouldn't be using any of my original plates I used one as a lock to hold the clutch drum so I could remove the center retaining bolt.
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406 viewsWhile I was "in there" I decided to change out the O-rings at the other end of the push rod.
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405 viewsUse a drift to tap out the push rod.
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