AirCooledNut.com

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Chin strap system649 viewsThe chin strap uses a locking buckle system that looks just like a lap belt you'd find in an old car or modern airplane. I like it far better than the out-dated D-ring system many helmets still use.
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645 viewsSo what do you do with the stock clutch cover? Well, you NEVER throw away good parts! Keep them for the next owner or recycle them -- that means you give them to a friend in-need or sell them. Personally, I used mine for a cereal bowl...
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643 viewsClose-up of the front view installation. Nice and neat, eh?
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Front axle slider is for SS/916/999/Monster642 viewsRight side. Slider fits in axle tube nicely.
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640 viewsClose-up. The body is metal, the clear cover is a thin plastic material (thin and flexible) and those four forward slots you see are openings.

The sound of the clutch is now quite audible! The stock clutch cover does a good job at keeping the clutch noise down. If you don't like the dry clutch "music" then keep the stock clutch cover on the bike.
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637 viewsDifferent views of the product.
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637 viewsInstalled, bled, and ready for use!
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635 viewsFamily picture (thanks mommy).
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7633 viewsUse sharp blade to cut away the plastic and bevel the lip (remove sharp edges).
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631 views
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630 viewsMy two favorite toys. The engine is out of my baby in prep for the 2010 Type Three Invasion in Missouri.
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625 viewsUhg, look at the left front axle slider...stickin' out like a wart :-(
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624 viewsUse an 8mm open-ended wrench to crack open the bleeder nipple when bleeding the clutch slave. I used clear tubing, bungeed to the kick-stand, and let it drain into a glass container. I bled my system until fresh fluid appeared. Remember to keep an eye on the reservoir! Oh yeah, you no longer need the plastic wrap cover. When done, make sure the reservoir is about 3/4 full, then insert the rubber boot and secure the cap.
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621 views
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618 views
Bi-Xenon9003_009.jpg
6618 viewsUse pliers to gently pull the section back. Start from one end and work your way to the other end.
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8618 viewsThe end result. Removed material should almost be flush with the rubber sealing ring. It's okay and recommended to have it a bit higher than the sealing ring, say, .5mm to 1mm.
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618 viewsPut a sheet of plastic wrap, like Saran-wrap, over the rubber plug...
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618 viewsFinished view from the left side.
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Tail chopped616 views
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