AirCooledNut.com

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cleaning_seatbelts_004.jpg
453 viewsAll stretched out and ready for a bath. Scrub both sides gently in hot, soapy water. Rinse both sides in fresh, hot water.
grips_slapper_020.jpg
453 views
914_damage_005.jpg
452 viewsOut and resting on wood blocks.

Minimum engine/tranny dimensions for space needed are:
Width = 43"
Height = 21"
Length = 25" for engine
= 48" for engine and tranny
= 55" for engine, tranny and muffler
grips_slapper_016.jpg
452 viewsAfter.
IMAG1227.jpg
452 viewsFirst, remove the two acorn nuts from the bottom of the headlight fairing. The order is nut, washer, fairing mount, then star-washer. Strada owners should remove the windscreen for easier access to everything. Next, snip the zip-tie on the left side that holds the two cables that feed the headlight. The cable holder is on the frame head. The two headlight cables are below it and towards the center rear of the frame head. That yellowish connector you see below the snips is one of them.
Ronin_birth_007.jpg
451 views10 toes, 10 fingers, breathing...he's a keeper!
Bus_duct_wrap_001.jpg
450 viewsMeasure the length needed to be wrapped, add 1/2" to 1" extra, and cut with ordinary scissors. The wrap I used was 16" and it worked well to wrap the circumference of the duct with a little over-lap. Put the over-lap seam down so if water should get in, it will drain out. I had 11" and 8" zip-ties so I used them together to hold the wrap. Snug it down until it just dimples the insulation; don't reef down on it and over-tighten it!
Bellas_birth_heartbeat.avi
449 viewsBella's heartbeat for Mimi.
grips_slapper_007.jpg
449 viewsThe mirror end assembly. Tightening the Allen bolt pulls the nut in, compressing the rubber sleeve and expanding it outward, providing a tight interference fit inside the handle bar.
back.jpg
Back side449 viewsFlexible spine protection.
1_Before.jpg
448 viewsBefore, low-beam. FYI: The ground in these before/after pictures is our asphalt driveway.
abdomen.jpg
Front view448 viewsDual "buckle" kidney belt is nicely adjustable with Velcro.
grips_slapper_010.jpg
447 viewsTo remove, simply loosen the bolt a few turns and pull the whole assembly out.
009.JPG
447 viewsUsing needle-nosed pliers remove the tits from inside the plug backing for the #16 and #11 holes. Don't remove the others as they fill the holes in the seal.
015a.JPG
447 viewsAll wired up, fog harness plugged in & grounded, and the fuse box ready to be re-installed. I used a stock grounding point under the module per the Routan instructions. The Chrysler instructions show the ground attached to the negative battery cable.
seatbelt_019.jpg
446 viewsNothing in the way, now :-D
006.JPG
446 viewsTo make life MUCH easier just remove the battery. Also remove the positive power lead (red wire I'm holding) from the fuse box as well as the cover.
010.JPG
446 viewsFeed your pigtail wires in, white with yellow stripe on the left in the #16 hole and the white with orange stripe on the right in the #11 hole. The numbers are on the outside of the black plug.
019.JPG
446 viewsRight fog bolted in.
1After.jpg
446 viewsAfter, low-beam.
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