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401 views
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401 viewsWith the foam removed you can see the expanded metal mesh it rests on. The forward holes are above the mesh while the rear holes are below it.
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401 viewsClose-up of the left side of the breather.
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401 viewsFirst zip-tie installed. I waited on the second one so I could move the ballast a little while working on the electrical cabling. This just helps get the ballast out of the way and keeps it from moving around too much. You can now install the HID bulb and secure it.
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401 viewsConnect the ignitor wires to the bulb. One thing I did to make this wiring install easier is to remove the weather seal that holds the 4 wires. Since everything is contained within the headlight bucket there's no need for the wiring seal. Carefully use a sharp blade, like a crescent X-acto blade, to cut the seal and remove the wiring.
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400 views
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400 viewsHere's the VR (voltage regulator) information. This is what you need. I got mine for $3.15 at Norvac Electronics, Inc. You can also get it at Fry's. NTE1932, IC voltage regulator, positive 10-volts, 1-amp.
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Connecting the DRL LED array.400 viewsI used a hand drill with a 2mm drill bit (smallest I had) to carefully drill a pilot hole into the side of the relay box. The pilot hole is 7mm down from the top of the lip of the fuse/relay box. It's between fuses M20 and M27.
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400 viewsPush the power supply wires into the original headlight bulb connector.
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399 viewsKeith changing his Square's oil at Toby's Garage. What a sleeper-car it is, a DARKSIDER in sheep's clothing! :-)
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399 viewsThis picture and the next show that the corner is cut and folded onto itself. It's best to have over-lapping than a gap in the insulation.
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399 views
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399 viewsFor safety I wrapped each connector in electrical tape and then wrapped them together as well.
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398 views
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398 viewsTop removed exposing the foam sponge that traps the oil vapor.
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398 viewsDuring our caravan towards home, with the T3's mixed within traffic, I was transported back to my childhood days when air-cooled Volkswagens were more prevalent. There were moments when I was swept up in nostalgia and the many trips our family made…"I have to go to the bathroom!" and "Are we there yet?" whispered in the air that enveloped our air-cooled time-machines.
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398 viewsMy fingers are pointing to the two pins that fit into the two rubber grommets that are part of the upper triple tree (visible in the foreground).
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398 viewsBefore, high-beam.
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398 viewsInside of forward gear and planetary gear mating teeth.
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397 views
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