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488 viewsXentec - The kit I used. Also, remove the DRL (Daytime Running Lights) relay, #173. It's located where the fuses are but a little deeper behind the dashboard -- it easily pulls straight out. Yes, you'll have to manually turn on your lights when you drive now. You can drive with the relay intact and the lights will come one (well, ours did), but the HIDs are getting a reduced voltage and may not turn on, they could even turn off while driving due to the reduced voltage feeding them. By removing the relay you insure that they get full voltage when you turn on the headlights.
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488 viewsThe complete assembly and all lubed up.
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488 viewsAnd with mia ragazza herself.
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488 viewsPin welded in and ground. The gears are plastic and so after each weld you need to dip the pin into water to cool it down otherwise the plastic holding the pin will melt...as I found out. But the plastic didn't melt too badly and the original pin is still secure.
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487 views
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487 views
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487 viewsStringing up the lights.
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487 views
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487 views…and what it looks like during operation.
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487 viewsEntries 1-25.
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487 viewsHere's the VR. The center pin is a ground and the easiest way to ground it is to CAREFULLY bend it back onto the backside of the VR body. It will then be pressed against the gauge cluster body that is grounded. The pins are delicate and if you bend them too much they will break!
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...after.487 views
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487 viewsFog harness using a hook on the right side radiator fan surround.
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487 viewsAt the top pulley you mark the replacement belt perfectly with the mark on the old belt. You can now remove the vertical belt and quickly replace it with the new belt, followed by the horizontal belt. Adjust the belt tension and then go ride!
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487 viewsTaken apart with the rear case fully removed.
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486 viewsBella sleeping on Daddy.
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486 views
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486 viewsUnderside of breather showing PCV (positive crankcase ventilation) valve, part number 022 115 542. Again, home-made gasket between breather and white retaining nut.
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486 viewsEither slide the arm out from the bracket or slightly pull down and towards you to release from lifter channel.
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486 views
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