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374 viewsThe springs should be no less than 41mm. Mine were at 36mm!
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374 viewsThe spade connectors snap in. If they are difficult to get out (at a later date, say, when replacing the bulb) you may want to use a thin, flat-bladed screwdriver to push the spade away from the female contact as shown.
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...after.373 viewsThe bottom of the switch is at 36".
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373 viewsAnd with mia ragazza herself.
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373 views"Tool tray" needs to be removed for tucking the wires in on the right side. There are six of the 4mm fasteners holding it down.
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373 viewsDue to the accessory plug on the left side the left bracket couldn't be a mirror image of the right side. I ultimately had to weld another piece of metal to bridge the original pieces, moving the resistor mounting plate further inboard and to the rear.
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371 viewsHow it looks in the display box before unpacking.
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In the raw comparison371 viewsComparison of the two bulbs. On the left is the standard incandescent and on the right is the LED unit.
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370 viewsWith the horizontal (front) cylinder belt removed I lined up my replacement belt for the vertical cylinder and marked it.
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370 viewsUse a drift to tap out the push rod.
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370 viewsThe new clutch pack and stacking instructions. No idea what the bottom image is for, I just used the top part.
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370 viewsThe right side mounted. Easy. It hides under the seat base and is away from the seat edge, thus touching nothing.
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369 viewsHere's what they look like. A simple and effective design. Here's where you can get 'em:
http://www.bhpbikeparts.co.uk/content/products/
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369 viewsBecause the teeth line up on the center pulley you can place the replacement belt right next to the old belt, lining up the belts tooth to tooth. No need for counting!
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369 viewsRemoving the pillion backrest and grab handles is very easy. There are only three, 6mm bolts. One under the seat on each side (red arrow) and the other one is below the back rest mount, center-line of the seat. Be careful when lowering it due to all the wiring. I would also recommend covering the rear fender to protect both pieces from being scratched.
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369 viewsReference picture.
22GA wire. How the terminals look and are positioned for insertion (crimps up) into the plastic housing.
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368 viewsJust a picture of the stock '06 clip-ons and the bottom side of the upper triple tree.
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368 viewsThe JST electrical connectors/terminals are tiny, delicate, and not easy to get inserted into the plugs. The crimpers on the right are just for these pins and were just over $40, which is CHEAP because the good ones go for over $400.
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367 views
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With film applied.367 viewsLow beam (regular OEM bulb) and running light.
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