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540 viewsI used a scrap piece of the 3M film to make a surround for the body work around ignition cylinder.
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536 viewsI put a scrap piece of insulation (that I removed from the corner) under the split-loom to fully cover the duct.
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535 viewsPut some blue Loctite on the bolt threads and snug the new cover back on. No need to be a gorilla and wrench down! The blue Loctite will insure the bolts don't back out. Here it is, installed.
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533 viewsOther angle.
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530 viewsUnder the pedal area. The section behind it isn't insulated yet...
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529 viewsRaw handle bar. Removing the left side is easy. Squirt some Windex(R) under the grip to help loosen its "grip" and make it easier to slip off.
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528 viewsLooking down into the bulb housing cavity. The reflector will need to be moved forward just a tad, like a couple millimeters, to clear the taller HID bulb. If you get flickering or the bulb doesn't light up after installing the HID bulb then chances are good that the bulb is touching the reflector and shorting out.
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528 viewsThis is how you begin to stuff the electronics into the headlight bucket. Follow along...
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527 viewsAnother view.
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526 viewsI just HAD to take her for a buzz around the block and since I'm used to my Goldwing I hit the throttle a tad too much and lifted the front...
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526 views
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526 viewsThe bulb connector pulls straight off. Notice that it is one unit. The high-beam bulb has one connector on the bulb and a separate one on the bulb holder. The high-beam bulb is also smaller. Thus it's easy to determine which bulb is which. However, to give yourself some additional maneuvering room, you may want to disconnect the high-beam connectors and remove the high-beam bulb as well.
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521 viewsSC-1000 to tower, requesting fly-by!
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...after.519 views
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519 viewsPush the retaining clip down and then to the top of the light housing, then pivot it up and out of the way to the left side of the light housing.
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517 viewsHID on the left, OEM H7 on the right. Notice that the HID bulb is taller.
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Before...515 views
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513 viewsTodd in the Motocorsa van getting ready to unload 992cc of joy!
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Formula Vee tail shifter512 views
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512 viewsLooking that the bulb reflector/cover from the front of the headlight. Use the eraser end of a pencil through the opening to GENTLY push the reflector forward -- towards the headlight glass -- so the HID bulb won't touch it. Every panel on the reflector is EASILY bent so take your time and GO SLOWLY! You want to push from the center of the reflector and just a couple millimeters. Test fit the HID bulb and gently wiggle it around, feeling that the tip doesn't touch the reflector.
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