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492 viewsRemove these four bolts (4mm Allen) to free the headlight from the headlight fairing.
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491 viewsHere are the resistors...beefy! They are 3 watts each. If you use a smaller wattage resistor they will get hot!! These will get warm but not hot. One is 1-ohm and the other 16-ohms. You wire them in series so you get a total of 17-ohms resistance. So you can use any combination of resistors you want, just shoot for 17-ohms. This puts my gas gauge needle right on the first white mark (left side) of the red Reserve section but the needle will go a little past the Full mark when the tank is topped up. Add more resistance to have the needle move down more but I'm guessing that a total of 20-ohms would be the max to use.
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491 viewsBottom covered, LED and top uncovered.
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490 viewsFog wiring harness, right side, zip-tie location.
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489 viewsStock fascia blank removed, right side. There are four hooks (one at each corner) that hold it in. After trying to be careful removing the right side, I said to hell with it and cut the tabs on the left side and threw away the blanks.
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Front view, half and half488 viewsMy little helper showing the bottom tinted and the top untinted.
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487 viewsUse a split-seam wire loom around the e-brake cable to keep it from rubbing a groove into the insulation.
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487 viewsThis is the complete kit. The flat, squarish box to the left is the ballast while the rectangular box above it is the ignitor. The bulb and wiring is to the right.
For removing the headlight see my album "Diavel headlight film install".
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486 views
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486 viewsNotice that the ballast (flat, squarish box) is going in first and the ignitor (long rectangular box) is still outside.
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485 viewsNext, use a small screwdriver to lift the inner plug out. It only moves a few millimeters so you don't need to completely remove it!
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485 viewsBoth top and bottom covered, LED uncovered. I know the bottom looks blueish but the film is the same color on top and bottom.
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483 viewsOut and resting on wood blocks.
Minimum engine/tranny dimensions for space needed are:
Width = 43"
Height = 21"
Length = 25" for engine
= 48" for engine and tranny
= 55" for engine, tranny and muffler
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483 views
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482 viewsAll apart and ready to go! The headlight fairing is two pieces.
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481 viewsI used a 7/16" socket -- none of my standard metric sockets fit! -- to carefully snug down the VR. I used the stock sheet metal screw from the original vibrator to secure the VR down. I also put a stainless steel split washer under the head of the screw to help lock the screw in place. Just in case...
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480 viewsTo make life MUCH easier just remove the battery. Also remove the positive power lead (red wire I'm holding) from the fuse box as well as the cover.
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479 viewsWhere it ends. Give or take several inches :-)
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479 views
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478 viewsLot's of neglect to repair :-(
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