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376 viewsRight side showing locating pin and hole.
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375 viewsLined up.
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375 views
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375 viewsComparison of the incandescent bulb (left) and the LED replacement (right).
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375 viewsThis shows the stock locating pin on the hi-riser. Because the banjo fittings on the hand controls interfered with the gauge cluster I couldn't use the stock positions -- bummer! So I removed the locating pins and rotated the clip-ons backward a couple millimeters. My clip-ons are butted up against the upper triple. I also had to adjust my left steering stop so my horn button wouldn't press against the tank so my left turning radius is slightly less than my right.
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Through the rubber cover374 viewsThe following is the method I used on the left side after trying the right side by using the hard cover (described after this procedure). This is SO much easier to install and route wires, however, you MUST make sure you seal the gasket to the rubber boot so as to keep water out. I personally think this is the best way to do it with the kit I used.
I used a scrap piece of cardboard, cut in a 7/8" diameter circle, and traced the back side of the low beam rubber cover using a permanent marker.
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374 viewsHere's the LED replacement, ready for use.
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374 viewsJust testing the left DRL LED array directly to the relay box. Used the camera flash to 'dim' the LEDs so they wouldn't wash out the picture. They are so bright that it can be seen that they are on.
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374 viewsThere's a indentation in the seat pan that my tape measure consistently fit nicely in.
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374 viewsRemove the center cover on the left side to expose the end of the crank. This is what you'll see.
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374 viewsAdd a new zip-tie to secure the headlight cables snugly, NOT TIGHTLY. Now the headlight can be mounted to the two lower anti-vibration mounts and the acorn nuts snugged. Done!
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Junior dragster373 views
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373 viewsPop-top up, giving lots of standing room AND sleeping space!
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373 viewsLeft heat exchanger accordion duct, looking forward. For some reason, the diameter was more than 16" so the wrap didn't fully cover it.
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373 viewsFor the particular bulbs that came in this kit (an early version), I had to cut the wires and then feed them through the gasket. I used butt connectors and high-quality crimpers (expensive) to secure the wires.
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373 viewsClose-up comparison of the incandescent bulb (left) and the LED replacement (right).
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372 viewsSolution: 1/8" cork gasket with a 1/16" stainless-steel washer under each mounting ear. This is a spacer, not really a gasket. The gasket material is used to hold the washers (well, along with some Gas-A-Cinch) and help prevent the mounting ears from getting torque stress during starting.
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371 views
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371 views8 cylinders backing up (6.55MB)
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371 viewsMondial hardtop.
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