Last additions - How-to |

5673 viewsUse a sharp blade to score the plastic. This will allow the plastic to break away easily.Dec 04, 2010
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34728 viewsThe left cover has been modified; the right has not. The covers are not "sided", they are the same so you don't have to worry about mixing them up. Modify them both the exact same way.Dec 04, 2010
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4661 viewsCut out the plastic lip from the covers. This allows the cover to be placed back on and turned, helping to keep water and dust out of the light housing.Dec 04, 2010
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14825 viewsThe far left box shows plastic removed for the HID wires and the 3-prong plug that normally goes on the halogen bulb. Make the left [driver] side slightly bigger to accommodate all wires. Should be snug! Center box shows how bulb retaining hook is moved to under the frame and the far right box shows how the retaining wire is positioned to hold the HID bulb in. It will require a slight bending of the wire but not too much because you don't want to break the spring steel!! Dec 04, 2010
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24761 viewsHere's the wiring pushed down in the slot and ready for the cover to be placed on. Note that on the right [passenger] side there was no need for the bulb plug so I left it inside the light housing and made the wire pass-through notch big enough for just the HID wiring.Dec 04, 2010
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307 viewsOnly 6" of leg room in the rear seat. I fit but I'm skinny. No problem for children, however, to fit in the back as the rear bench seat/bed is rather deep.Feb 06, 2010
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314 viewsLoosely held in.Feb 06, 2010
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309 viewsThat's a yard stick. There's 15" of leg room there.Feb 06, 2010
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308 views2-person seat installed, yeay!!Feb 06, 2010
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305 viewsClose-up. The black plastic plugs are for seat belt mountings. The attachment points for a 2-person or 3-person seat are there in the middle, just waiting to get used :-)Feb 06, 2010
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292 viewsAll wood removed, exposing the bare Bus floor. Thank goodness rust was very, very minimal!Feb 06, 2010
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296 viewsClose-up of the pieces of plywood.Feb 06, 2010
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297 viewsSheet of plywood with carpet glued to it removed. Exposed are additional plywood pieces that everything is screwed into. Note that these pieces of plywood are screwed to the Bus floor. I really don't think it's necessary but luckily only a couple screws were used.Feb 06, 2010
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299 viewsThe floor. Slider door edge trim removed, folding table removed, forward carpet trim screws removed, and the cut made along the forward edge of the rear seat.Feb 06, 2010
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298 viewsQuick video of how to place the mounting hardware.Feb 06, 2010
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The install358 viewsLiquid electrical tape used to fill in and insulate crimps. High-quality ratcheting crimpers make the difference!Feb 06, 2010
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293 viewsThe cover back in place with room to spare. Keeps the engine bay looking tidy.Feb 06, 2010
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289 viewsI used the supplied double-sided tape to mount the electronics under the cosmetic cover. If you do this make sure you clean the mounting surfaces with rubbing (isopropyl) alcohol.Feb 06, 2010
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289 viewsThe hard cover in place with the gasket. I can't tell you how many hours I spent trying to get this all to work with such limited space...grrr...Feb 06, 2010
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297 viewsCable passed through hole, ready for the gasket.Feb 06, 2010
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