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376 viewsSeat the wiring gasket as so...pretty dang obvious. How it should look.
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374 viewsHere the flapper is opened all of the way so all of the heated air goes into the Bus interior. This system is used by all the Types of engines (Type I/II, III, & IV).
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374 viewsWhen attaching the switch housing make sure to line up the housing pin to the hole in the handle bar.
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373 viewsHere's the VR. The center pin is a ground and the easiest way to ground it is to CAREFULLY bend it back onto the backside of the VR body. It will then be pressed against the gauge cluster body that is grounded. The pins are delicate and if you bend them too much they will break!
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373 viewsRight side ground...had to use a 10mm box wrench (spanner).
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372 viewsThis is the flapper opened 1/2-way. So some heated air will enter the cabin and some will exit to the atmosphere.
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372 viewsCloser-up. Exploded view. Notice pin is short...it came to us broken.
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371 viewsThe complete assembly and all lubed up.
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371 viewsRearward gear with original grease. The "B" means back lift box.
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370 views...and now it's in the 'locked' position. I noticed many of the electrical connectors had some sort of lock on them. If you see a red tab/button then that's a connector lock.
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369 viewsPlastic pin used to hold the front fascia. Pry the head up...
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Turn signal switch368 viewsAll apart. Use white lithium on the left part of the switch, where the ball bearing rubs against the left wall. Use dielectric grease everywhere else.
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368 viewsTaken apart with the rear case fully removed.
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367 views
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367 viewsRemove the two screws that attach the wheel well splash guard to the front bumper skin (left side shown).
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365 viewsNot great but you can see the amber of the LED turn signal as I'm standing by the rear edge of the door, about 1' away.
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364 views
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364 viewsIn case you drop the parts, here's how the bits go together. The washer goes on the screw and then the screw goes into the lever and the bushing. The flat side of the bushing faces the thumb pad.
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High/low beam switch361 viewsThe male part of the sliding switch for the high/low beam switch.
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360 views
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