AirCooledNut.com

Home > Zoom-zoom > How-to

Most viewed - How-to
015.JPG
435 viewsPlastic pin used to hold the front fascia. Pry the head up...
GW_beam_switch_004.jpg
434 viewsHere's the high/low beam switch all buttoned up.
525.JPG
434 viewsOEM DRL on.
aero_6.gif
431 views
HID_009.jpg
431 viewsFeed the harness through the rubber cup from the front side.
HID_013.jpg
431 viewsHere's the rubber boot turned inside-out to get a better view of the inside of the gasket and the wires running through it.
IMAG1698.jpg
Reference shot431 viewsForward mounted gear box. On left side of trailer looking to the right side. Notice that I added a steel roll pin to the front of the gear box, just in case I need to crank from the front.
insulation_003.jpg
429 viewsRight rear foam padding.
HID_008.jpg
429 viewsTo hold the cover up while cutting, I used a 1/2" socket underneath. Use a very sharp Xacto blade and cut s-l-o-w-l-y and carefully.
HID_012.jpg
428 viewsFor the particular bulbs that came in this kit (an early version), I had to cut the wires and then feed them through the gasket. I used butt connectors and high-quality crimpers (expensive) to secure the wires.
GW_turnsignal_switch_002.jpg
426 viewsThe retaining plate on top of the sliding switch assembly.
501.JPG
426 viewsFacing into the sun, the LEDs can still be seen although they aren't as bright as dedicated OEM units found on other vehicles.
Bus_duct_wrap_021.jpg
425 viewsLeft heat exchanger accordion duct, looking forward. For some reason, the diameter was more than 16" so the wrap didn't fully cover it.
HID_007.jpg
423 viewsTo make a nice 7/8" circle use a compass and set it to 7/16" (about 11mm).
405.JPG
Fuse tap!423 viewsThis is how to easily and safely tap into some power without compromising the stock wiring or running a long lead through the firewall. I cut the bullet connector off so I could pass the wire through the grommet hole and so I could use one of my own spade connectors. To be on the safe side, make sure the fuse tap can handle 25A to 30A minimum. A 10A fuse tap won't work! The bottom slot is for the placing the stock fuse while the top is for the accessory and thus the red wire leading from the fuse tap.
417.JPG
All done!423 viewsLights on. I took this picture with the flash to dim the LED array as they are very bright.
aero_04.jpg
420 views
509.JPG
420 viewsJust after sunset. At the time I took these pictures it was brighter out than what appears in the images. The LEDs are bright enough to the camera that it used a faster shutter speed, thus making the image look darker than it really is.
IMAG0893.jpg
420 viewsWhat the interior looks like. I set the mirror so it was centered in the housing. I started at the 11 o'clock position and worked my way anti-clockwise (aka counter-clockwise), gently prying the mirror clips away from the ring mount.
HID_014.jpg
418 viewsWith the rubber cover turned inside-out, lift up the gasket and apply a continuous bead of silicone sealant a.k.a. RTV. This will insure a water-tight seal. Return the boot to its original state.
334 files on 17 page(s) 13