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028.AVI
Night example.429 viewsNight time example of turn signals. Also on YouTube.com at http://www.youtube.com/watch?v=uAUECRUXoQo&list=UUhzs41pIUb_YugBfXOWUwvw&index=3&feature=plcp
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428 viewsThis next sequence shows how I insulated the loop that feeds the main cabin (as opposed to the section that feeds the driver's cabin). Put an 18" rectangle of the insulation above the duct, cut a slit, and wrap the duct that feeds the cabin. Thus, I worked backwards, insulating the right arm of the Y-duct last (if laying on your back and looking up).
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425 viewsView from the driver's seat with the fogs on. Notice the green "fog lights on" indicator to the right of the speedometer and below the red "fasten seat belt" indicator. I just finished adjusting the fog lights. The top of the light you see on the building wall is 14". If I went by the instructions it would've been 13" but I wanted just a little more distance.
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421 viewsThis is a view -- looking to the front of the Bus -- of the dreaded "Y" section where the heat exchanger ducts merge to the center tunnel duct.
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419 views...but now it is!
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419 viewsI used a small zip-tie to keep the resistors together while working on them. Not critical to have but makes the pack more sturdy and easier to handle. You can also see that I bent the wires back on themselves, essentially making them thicker. This allowed me to crimp spade connectors to them...
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418 viewsNotice that I put a length of split-loom over the cable and wrapped the insulation over it. Again, the split-loom keep the cable from cutting into the insulation.
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417 viewsStock, non-fog light switch.
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417 viewsHow it looks all wired up.
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414 viewsI used "Plasti Dip" over the joint as it's an electrical insulator and will protect the joint. It's thick and simply paints on.
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414 viewsNew light switch plugged in. See the red tab? It's in the 'unlocked' position...
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413 viewsNew fog-light equipped light switch. To operate simply push the dial in. Of course, you have to go to the *&$%! dealership to get it 'enabled'! Fogs automatically turn off when high beams are turned on, however, they remain on when using the "flash to pass" feature. Also, the 'system' remembers the position of the fogs so if you leave them on when you turn off the lights, they will automatically come back on when you turn the lights back on, including if you turn off the car.
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413 viewsHow it looks with the plug put all back together.
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Applying the LED array to the head light.413 viewsI started from the top (right side of picture) and carefully removed the LED backing tape as I move towards the front of the head light. Just eye-balled the application but kept it more towards the inside of the light (engine side). This allows more light to be spread out onto the head light lens and disperse the light. I put a rubber tube around the wires to protect them from chaffing against the metal. Be sure to clean the lens well! I used rubbing alcohol and a clean rag.
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412 viewsI wasn't able to fully wrap this piece. It was a real pain to get the insulation on top of it. Since it is already insulated from the factory I didn't worry much about cutting up some insulation and wrapping the bottom. Maybe at a later date. Notice that I did put an 18" sheet across the top of the heat exchanger ducts that go over the torsion housing. What a pain in the neck! Trying to wrap this section wasn't worth it, with the tubes, guides, wires, and shifter parts all in the way -- very busy area!
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412 viewsThe right side fully wrapped with no problem. By the way, I'd recommend disconnecting the battery when working on the Y-section and back (like this part) as the insulation can conduct electricity and there is the starter chillin' out there, with it's +12v constant supply just waiting for some action ;-)
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412 viewsIndexes all lined up. Ready for the case halves to be mated now.
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Getting the power ready for the turn signal LED array.411 viewsUse a BLUE wire tap-in like what I show. The ones that are RED are for smaller wire sizes and the YELLOW ones are for larger wires. I prefer these because when you insert the insulated male connector it makes a positive fit and keeps the tap locked on to the wire. -- Left side: Tap into the white wire with the GREEN stripe. -- Right side: Tap into the white wire with the BROWN stripe. -- FYI for both lights: The black wire [on the outside] is ground, the middle wire is the parking light and the other outside wire is the turn signal.
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411 viewsTa-da!
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409 viewsTop view of LEDs firing.
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